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Electric Coils

electric coils

Sag Harbor Industries (SHI) is one of the premier electric coil manufactures in the world. We pride ourselves on having the ability to produce custom electric coils to our customers’ exact orders. We have a wide assortment of automated coil winding machines to produce these electric coils with precision, efficiency and economy. We know that you turn to us to provide you with the products and solutions that add value to your overall process and application. This is why so much care and attention is put into each and every one of our electric coils. On top of the manufacturing of said electric coils we offer a number of other services that add value to your final product in addition to quality assurances and a variety of production capabilities.

Services Offered:

  • Custom Wound and Finished Electric Coils
  • Prototype to Production Quantities Available
  • Turnkey and/or Kitted Opportunities Offered
  • U.L. Listed Insulation Systems: B, F, and H
  • Potting, Varnishing, Impregnation, Encapsulation and Molding Options

Production Capacities:

  • Multi-headed Automatic Winding Equipment
  • Inexpensive High and Low Volume Production Available
  • Vacuum Impregnation and Molding Facilities On-Site
  • Ultrasonic & Fusion Welding
  • Hand & Dip Soldering
  • 'Clean-Room' Available
electric coils

Industries Served

  • Aerospace
  • Military and Naval Sensors
  • Automotive
  • Control Systems

Quality Assurances

We place a priority on quality. All of our electric coils, inductors, and other products are produced in compliance with our ISO 9001:2008 certification. We maintain the absolute highest quality control measures to ensure customer satisfaction. Our self-auditing and inspection techniques are rigorous and thorough, this ensure that our clients only receive the highest of quality electric coils. Our team undergoes training and certification programs to ensure expert craftsmanship.

Our ISO 9001:2008 certification gives our customers the confidence that our production facilities, our internal and external auditing methods and our quality control procedures meet or exceed international standards. We consistently rank in our customer’s “Highest Vendor Ratings”. From product conception to application, our goal is to produce the highest quality product; as well as to deliver it on the designated date consistently and to continually improve in every aspect of our business.

Value Added Services

Value-added services are available per your requirements and at the customer’s request.

  • JIT/KanBan system options at our customer’s preference
  • RoHS compliance at your request
  • 24-hour response time when responding to feedback
  • The products we make are completely proprietary and never compromised
  • Personal and direct service with on-site communication
  • Teamwork between us and you, with superior performance being the goal
electric coils

Made in America

Sag Harbor Industries is a conscientious manufacturer. As a quality first company, the workmanship of our products is just as important as its price. The quality of American made products is second to none. Our customers can be assured that Sag Harbor Industries products are assembled and made in America.

That’s The Sag Harbor Advantage

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Details of Sag Harbor Electric Coils Capabilities
Coil Catagories  
Electric Coils, Encapsulated Coils, Field Coils, Molded Coils, Self-Supported Coils, Solenoid Coils, Varnished Coils, Harsh Environement Coils, Air Coils
 
Terminations  
Soldered Lead Wires, Welded Lead Wires, DIN terminals, Tab Terminals, Crimped terminals, Stripped & tinned Magnet Wire
 
Wire Size   2AWG - 52AWG
 
Wire Materials   Copper, Brass, Aluminum, Copper Clad Aluminum, Copper Nichol Alloys, Copper Tin Alloys, Silver, Gold, Stainless Steel
 
Wire Insulation Materials   Polyurethane, Polyester, Polyesterimide, Polyimide and combinations of these
 
Coil Temperature Ratings   105⁰C - 240C⁰
 
Bobbin Materials   Nylon 6/6, Glass filled nylon 6/6, Glass Filled PBT, Glass Filled PET(Rynite), Glass Filled PPS (Ryton), Liquid Crystal Polymer, Thermosetting Polymer, Phenolic, Glass filled DAP
 
Coil Finish   Over-Molded, Transfer molded, Poured Epoxy, Baked varnish, Air-Cured Varnish, Epoxy-Glass Wrapped, Cotton-Varnish, Tape Wrapped
 
Molding Materials   Rynite®(PET), Ryton®, Zytel® (nylon), Farboset
 
Encapsulation Material   Various Epoxies
 
U.L. Insulation Systems   Class B, F, H
 
Yokes and Frames   C and D type Frames along with Custom Yokes