PCBS & Box Build Assemblies

At Sag Harbor Industries, custom Printed Circuit Board manufacturing is one of our core competencies. Our production facilities are prepared to handle your every custom PCB manufacturing need.

In addition, we offer Box Build assembly services for a wide variety of industries. Our engineers team with you every step of the way. Every assembly that leaves our facilities meets or exceeds customer specifications and must pass a series of comprehensive inspections.

We believe in being flexible. By offering fast turnaround, quality assurances and an array of contracting services, we aim to be the "perfect fit" for our customers' assortment of needs.

Services

Some of our PCB and Box Build services include:

Populated per your specifications
Turn-key and/or kitted options available
Prototype and product development assistance
Single-sided and double-sided surface mount (SMT) PCB assembly

Thru-hole insertion services
Clean and function testing
Burn-in services

We also have production facilities for lead, general component and DIP insertion. Wave Soldering, conformal coating and/or encapsulation are also some of our many production capabilities.

Our Facilities

Sag Harbor Industries employs:

Tape controlled sequential semi-auto component forming and insertion equipment
Computerized Automatic Rework System and Automatic Tool Changer
Automatic pick and place equipment
16”x16” maximum board size

Volume Production

Our facilities are as flexible as they are nimble. We have the capacity to produce PCB assemblies in low volume (or prototype) runs, medium or high volumes to best fit your needs.

Certified Quality System

Our ISO 9001:2015 certification gives our customers the quality assurances they need. Our internal inspection, self-analysis and documentation procedures conform or exceed the internationally agreed standards set forth by the International Organization for Standardization.

We offer RoHS compliance upon request. Our PCB’s are manufactured using environmentally friendly no-clean flux exclusively. From planning to implementation, Sag Harbor Industries has the quality control in place to deliver your products as you need them, when you need them.

Quality Assurances

We place a premium on quality. Our custom cable harness and assembly production is in compliance with our ISO 9001:2015 certification. We maintain the absolute highest quality control measures to ensure customer satisfaction. Our self-auditing and inspection techniques are rigorous and thorough.

The products we make are completely proprietary. Our team undergoes training and certification programs to ensure expert craftsmanship. We strive for excellence in customer service and quality in product delivered.

Value Added Services

Value-added services are available per your requirements and at the customer’s request.

JIT/KanBan system options at our customer’s preference
RoHS compliance at your request
24-hour response time when responding to feedback
The products we make are completely proprietary and never compromised
Personal and direct service with on-site communication
Teamwork between us and you, with superior performance being the goal

Performance Expectations in Electronic Assemblies

Electronic assemblies are used across industries that require dependable signal flow, clean power distribution, and stable operation under continuous use. Surface mount and thru hole components must be placed with precision to maintain circuit performance, while final assemblies must withstand handling, installation, and environmental conditions. Consistent solder quality, controlled thermal profiles, and thorough functional testing all contribute to long term reliability.

Material Handling and Assembly Considerations

PCB and box build production involves managing a wide range of components, from discrete devices to complex integrated circuits. Proper storage, ESD protection, and controlled assembly environments help maintain component integrity. Automated placement systems, selective soldering, and conformal coating processes support consistent results across prototypes, mid volume runs, and full scale production. Cleanliness, flux management, and post assembly inspection all influence the final performance of the assembly.

Integration Into System Level Products

Completed PCB assemblies and box builds are often part of larger systems used in industrial controls, medical devices, communications equipment, and consumer electronics. Their performance affects the reliability of the entire product, making consistent assembly practices essential. Proper cable routing, enclosure fit, connector alignment, and functional verification help ensure each unit is ready for installation and long term service.

FAQ

What Factors Influence PCB Assembly Quality?

Component placement accuracy, soldering consistency, and thorough inspection all contribute to reliable circuit performance.

Why Are Box Build Assemblies Important in System Integration?

They combine electronics, wiring, and enclosures into a complete unit, simplifying installation and supporting dependable operation.

Can Assemblies Be Produced in Different Volumes?

Yes. PCB and box build production can support prototypes, mid volume runs, and higher volume programs depending on project needs.

What Processes Help Ensure Reliable Electronic Assemblies?

Controlled soldering, automated placement, ESD safe handling, and functional testing all support long term performance.

Made in America

Sag Harbor Industries is a conscientious manufacturer. As a quality first company, the workmanship of our products is just as important as its price. The quality of American made products is second to none. Our customers can be assured that not only are Sag Harbor Industries products Assembled in America, they are also Made In USA, and we wear that distinction proudly.

That’s The Sag Harbor Advantage

Products categories

Quick Contact

Name: *
Email: *
Phone: *
Comments: *
*